Fabric Details

Science behind Mahaveer Cotton Products

The science of Mahaveer Cotton Products begins with the meticulous selection of the finest quality cotton and culminates in the joy of seeing our customers’ smiles. We take pride in delivering happiness wrapped in a compact package of the finest bedding sheets.

Product Deleverd to you step by step

Step 1:

Home Grown Cotton

We grow cotton on our land using sustainable farming techniques, and our sheets are made with the finest homegrown cotton our farm can produce
Step 2:

Carding

At the carding stage, the cleaned and
blended short tufts are converted into
individual fibers.

Step 3:

Spinning

Using the latest spinning technologies,
the fibers are spun into the highest-quality yarn and then transformed into
high-quality greige fabric.

Step 4:

Weaving

To convert the yarn into sheets, we use
state-of-the-art weaving in sateen
construction, all with customizable
widths.

Step 5:

Dying & Sewing

The greige fabric is dyed, cut, and sewn
using environmentally friendly facilities.
Sheets are crafted from materials tested
for harmful substances.

Step 6:

Packaging

The sewn sheets are individually packaged in a corrugated box, ensuring they stay safe during transportation, shipping, and handling.

Step 7:

Delivered to You

After receiving the products, you will
enjoy the credibility, care, and quality
delivered to you in the form of our
premium products.

1. Long Fibers

The term “staple” refers to the length of an individual cotton fiber. Longer fibers create stronger and finer weaves, while shorter fibers result in weaker weaves and less durable fabric.

At Mahaveer Cotton, we pride ourselves on using long-staple cotton, renowned for its soft texture, exceptional strength, and luxurious feel. This ensures our bedding products provide unparalleled comfort and quality.

2. Single Ply Yarn

A ply refers to a single strand of fiber that forms a piece of yarn. At Mahaveer Cotton, we use single-ply yarn to produce the strongest, finest, and most durable threads. This approach results in lightweight, breathable, and long-lasting bedding products that provide an unmatched level of comfort.

In contrast, multi-ply yarn combines two or more strands to create a thicker thread. While this produces a heavier fabric, it often has a coarser feel and is typically less durable over time. By opting for single-ply yarn, we ensure that our products maintain their softness, strength, and luxurious quality.

3. Finest Threads

Yarn size indicates the fineness of each individual thread. A higher yarn size number signifies a finer, more delicate yarn, which contributes to the quality and texture of the fabric.

At Mahaveer Cotton, we use yarn sizes ranging from 80 to 100 count, the finest available for cotton bedding. This ensures our products are exceptionally soft, supple, and luxurious, offering a premium experience.

In comparison, many other products on the market use yarn sizes ranging from 20 to 40 count. These thicker threads result in coarser fabrics that lack the elegance and comfort of high-quality bedding. By choosing finer yarn sizes, Mahaveer Cotton sets a standard for superior quality and sophistication.

4. Weaves

Weaving plays a crucial role in defining the look, feel, and quality of fabric. At Mahaveer Cotton, our products are crafted using a sateen weave, known for its luxurious sheen and satin-like texture.

The sateen weave pattern involves a one-yarn-under and three-yarn-over structure, which exposes more thread surface. This results in a fabric that is:
  • Tightly woven for enhanced durability.
  • Naturally wrinkle-resistant, maintaining a polished appearance.
  • Heavier in weight, providing a cozy and comforting feel.
These qualities make our sateen weave bedding perfect for year-round use, offering a balance of elegance, comfort, and practicality.

5. Thread Count

Thread count refers to the number of threads woven into one square inch of fabric, comprising vertical threads (warp) and horizontal threads (weft).
At Mahaveer Cotton, we have meticulously researched and selected the optimal thread count to ensure our products deliver:
  • Ultimate comfort with a soft and luxurious feel.
  • Breathability for enhanced airflow and temperature regulation.
  • Durability and strength for long-lasting quality.
This thoughtful balance allows our bedding to not only last longer but also maintain its elegant appearance over time.

In contrast, fabrics with lower thread counts lack the density and refinement required for premium bedding. Studies reveal that fewer threads lead to a rougher texture, reduced durability, and inferior comfort. Such products fail to provide the luxury and performance that discerning customers expect.

By prioritizing the ideal thread count, Mahaveer Cotton ensures every piece meets the highest standards of quality and

6. Cutting

At Mahaveer Cotton, we take pride in our state-of-the-art in-house infrastructure and advanced machinery, which enable us to perform all cutting processes, including:

  • Precision Cutting Ensuring fabrics are cut to exact dimensions for a perfect fit and minimal waste.
  • Customized Cuts Tailoring fabric dimensions to meet specific product requirements with precision and efficiency.
  • Laser-Assisted Cutting Utilizing advanced laser technology for intricate designs and consistent accuracy.
  • Edge Trimming Creating clean edges to prepare fabrics for further processes.

Commitment to Sustainability Our entire cutting process is conducted using environmentally friendly facilities, ensuring that our methods minimize environmental impact. Additionally, all materials used in our products are rigorously tested for harmful substances, guaranteeing safety and sustainability.

A Difference in Standards Unfortunately, some manufacturers cut corners by using outdated techniques, skipping testing, and compromising on quality to reduce costs. At Mahaveer Cotton, we uphold the highest standards of craftsmanship and sustainability, ensuring our customers receive safe, luxurious, and eco-friendly bedding products.

7. Finishing & Packing

At Mahaveer Cotton, we maintain a dedicated unit for finishing and packaging, ensuring the highest level of quality control at every step. Here’s how we prioritize excellence:

Rigorous Quality Checks Before finishing, all fabrics are re-inspected to ensure there are no defects or imperfections. In-House Advanced Machinery Our finishing and packaging processes are carried out using state-of-the-art equipment, ensuring precision, consistency, and efficiency.

The Mahaveer Cotton
By performing these processes in-house, we maintain complete oversight and control, ensuring every product meets our strict quality standards.

Quality Comparison
In contrast, many other brands without in-house facilities often rely on outsourced processes, which can lead to inconsistent quality checks and an increased likelihood of defects. At Mahaveer Cotton, our commitment to meticulous quality control ensures that our customers receive flawless, premium bedding products every time.